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Manager - Electronics Manufacturing services

CODISSIA DEFENCE INNOVATION AND ATAL INCUBATION CENTRETN, IN1d ago
Full-timevia indeed

Job Description

  • *Electronics Manufacturing Manager**

Production / Manufacturing Manager – SMT \& PCB Assembly

  • *Department:** Production / Manufacturing
  • *Experience:** 8–12 Years
  • *Qualification:** Diploma / B.E. / B.Tech in Electronics and Communication Engineering (ECE), Electrical and Electronics Engineering (EEE), or Electronics
  • *Industry Preference:** Electronic Manufacturing Services (EMS) / PCB Assembly
  • *Employment Type:** Full\-Time
  • *1\. Job Summary**

We are looking for an experienced and technically competent Production / Manufacturing Manager to oversee and manage day\-to\-day SMT production, PCB assembly, soldering, cleaning, and inspection operations.

The candidate will be responsible for ensuring smooth manufacturing operations, maintaining product quality, achieving production targets, optimising resource utilisation, and meeting customer delivery schedules. The ideal candidate should have strong hands\-on experience in Surface Mount Technology (SMT), wave soldering, PCB cleaning processes, Automated Optical Inspection (AOI), and electronic assembly quality control.

The candidate must possess excellent leadership, production planning, troubleshooting, and team management skills, with the ability to implement continuous improvement initiatives across the manufacturing process.

  • *2\. Key Roles and Responsibilities**
  • *A. SMT Production Management**
  • Plan, organise, and supervise daily SMT production activities based on production schedules and customer requirements.
  • Manage SMT line operations, including solder paste printing, component placement, reflow soldering, and PCB handling.
  • Monitor SMT machine performance, line efficiency, productivity, and cycle time.
  • Ensure correct component loading, feeder setup, programme selection, and machine changeovers.
  • Monitor solder paste quality, stencil condition, printing accuracy, and component placement precision.
  • Identify and resolve SMT production issues to minimise line stoppages and production delays.
  • Ensure optimal utilisation of manpower, machinery, materials, and other production resources.
  • *B. Wave Soldering Process Management**
  • Supervise wave soldering operations and ensure process parameters are maintained as per product specifications.
  • Monitor solder temperature, conveyor speed, flux application, preheating temperature, and solder pot conditions.
  • Ensure proper solder joint formation and prevent defects such as bridging, solder balls, insufficient solder, and cold solder joints.
  • Conduct regular process monitoring and coordinate preventive maintenance of wave soldering equipment.
  • Ensure compliance with applicable IPC workmanship standards and customer\-specific requirements.
  • *C. PCB Cleaning and Bathing Operations**
  • Oversee PCB cleaning, washing, and bathing processes to remove flux residues, contaminants, and other manufacturing impurities.
  • Ensure appropriate cleaning chemicals, water quality, concentration, temperature, and cleaning cycle parameters.
  • Monitor cleaning equipment performance and ensure proper handling of PCBs during the cleaning process.
  • Verify cleanliness through suitable inspection methods and ensure assemblies meet product cleanliness requirements.
  • Maintain chemical handling, storage, disposal, and safety procedures as applicable.
  • *D. AOI Inspection and Quality Control**
  • Supervise Automated Optical Inspection (AOI) operations for SMT and PCB assemblies.
  • Ensure AOI programmes, inspection parameters, and defect criteria are properly configured.
  • Monitor inspection results and identify defects such as missing components, misalignment, polarity errors, tombstoning, solder bridging, and insufficient solder.
  • Coordinate with Quality teams to analyse defects and implement corrective and preventive actions (CAPA).
  • Ensure effective first\-piece inspection, in\-process inspection, and final visual inspection.
  • Maintain inspection records, defect reports, and process quality documentation.
  • *E. Production Planning and Execution**
  • Prepare daily, weekly, and monthly production plans in coordination with the Planning and Customer Coordination teams.
  • Ensure production targets, output efficiency, and delivery commitments are achieved.
  • Monitor Work\-in\-Progress (WIP), material availability, machine utilisation, and production bottlenecks.
  • Coordinate with Stores and Purchase teams to ensure timely availability of electronic components and consumables.
  • Track production performance through Key Performance Indicators (KPIs).
  • Prepare daily production reports and communicate operational status to management.
  • *F. Quality Improvement and Process Control**
  • Reduce production rejection, rework, scrap, and material wastage.
  • Conduct root cause analysis using techniques such as 5 Why, Fishbone Diagram, and corrective action analysis.
  • Implement process improvements to enhance product reliability and manufacturing efficiency.
  • Ensure compliance with IPC standards, internal quality procedures, and customer specifications.
  • Work closely with the Quality Department to address customer complaints and recurring manufacturing defects.
  • Establish process control measures to prevent defects and improve First Pass Yield (FPY).
  • *G. Team Leadership and Coordination**
  • Lead, supervise, and motivate production engineers, supervisors, technicians, and operators.
  • Allocate manpower according to production requirements and machine availability.
  • Conduct regular team meetings and provide technical guidance to production personnel.
  • Train employees on SMT operations, soldering techniques, PCB handling, ESD precautions, and quality requirements.
  • Coordinate with Quality, Maintenance, Planning, Stores, and other departments to ensure uninterrupted production.
  • Monitor employee performance and ensure discipline and accountability on the production floor.
  • *H. Maintenance and Equipment Management**
  • Coordinate with the Maintenance team to ensure preventive and breakdown maintenance activities are completed.
  • Monitor equipment performance and identify recurring machine\-related problems.
  • Minimise machine downtime through effective troubleshooting and maintenance planning.
  • Ensure proper calibration and maintenance of production and inspection equipment.
  • Maintain machine utilisation, downtime, and maintenance records.
  • *I. Safety, ESD and Workplace Management**
  • Ensure strict implementation of Electrostatic Discharge (ESD) protection procedures throughout the production area.
  • Ensure employees use appropriate Personal Protective Equipment (PPE).
  • Maintain 5S standards, workplace organisation, and cleanliness across the production floor.
  • Implement Kaizen and Lean Manufacturing practices to improve operational efficiency.
  • Ensure compliance with chemical handling, equipment safety, and workplace safety procedures.
  • Conduct regular workplace inspections and ensure corrective actions are implemented.
  • *3\. Required Technical Skills and Competencies**
  • Strong hands\-on knowledge of SMT production and PCB assembly processes.
  • Practical experience in wave soldering and through\-hole component soldering.
  • Knowledge of PCB cleaning, washing, and flux residue removal processes.
  • Experience in AOI inspection, defect identification, and quality verification.
  • Knowledge of IPC\-A\-610 and J\-STD\-001 standards.
  • Understanding of soldering defects, PCB manufacturing issues, and electronic component handling.
  • Knowledge of production planning, capacity utilisation, and manufacturing process control.
  • Experience in root cause analysis, CAPA, 5S, Kaizen, and Lean Manufacturing.
  • Familiarity with ESD standards and workplace safety procedures.
  • Strong leadership, communication, coordination, and decision\-making abilities.
  • *4\. Key Performance Indicators (KPIs)**

The candidate will be evaluated based on the following performance parameters:

  • Achievement of daily, weekly, and monthly production targets.
  • Improvement in First Pass Yield (FPY).
  • Reduction in rejection, rework, and scrap percentages.
  • Reduction in machine downtime and production losses.
  • Improvement in overall equipment utilisation and production efficiency.
  • On\-time completion and delivery of production orders.
  • Compliance with quality standards and customer specifications.
  • Effective manpower utilisation and team productivity.
  • Implementation of 5S, Kaizen, and continuous improvement activities.
  • Maintenance of production documentation and process records.
  • *5\. Experience and Qualification Requirements**
  • Minimum 8–12 years of relevant experience in electronics manufacturing, SMT production, or PCB assembly.
  • Diploma / B.E. / B.Tech in ECE, EEE, Electronics, or an equivalent discipline.
  • Prior experience in a supervisory, production leadership, or manufacturing management position is preferred.
  • Experience working in an EMS or PCB assembly manufacturing environment is highly preferred.
  • Candidates must have practical exposure to SMT lines, wave soldering, PCB cleaning, AOI, and quality inspection.
  • *6\. Preferred Candidate Profile**
  • Ability to independently manage complete PCB assembly and SMT production operations.
  • Strong technical troubleshooting and process optimisation capabilities.
  • Proven experience in managing production teams and meeting manufacturing targets.
  • Good understanding of electronic manufacturing quality requirements.
  • Ability to work under production deadlines while maintaining quality and safety standards.
  • Strong coordination skills and a result\-oriented approach.
  • *Interested and eligible candidates are requested to share their updated resume through the following contact details:**
  • *Email:** info@cdiic.in
  • *Contact Number:** \+91 80565 55182

Benefits

  • Flexible schedule
  • Food provided
  • Internet reimbursement
  • Leave encashment

Work Location: In person

Job Overview

Job type
Full-time
Work mode
On-site
Location
Chennai
Posted
1d ago
Source
Indeed