Process Executive Rangapur

• *JOB DESCRIPTION**

===================

• *Position Title** Shift In charge

• *Company** Allied Blenders \& Distillers Pvt Ltd

• *Grade / Level** 5A/B

• *Location** Distillery, Rangapur

JOB PURPOSE

To efficiently manage Distillery Operations in shift, establishing manufacturing systems and processes that would maximize resource utilization, deliver service levels On Time in Full, reduce cost, improve productivity, reduce waste and variance, and deliver Right first time Quality and accident free operations. Driving SHE First \& Always and Quality must Culture at site.

ORGANISATIONAL CHART

This position reports to Process Manager – Distillery, Rangapur

PRINCIPAL ACCOUNTABILITIES

• *Accountabilities** **Major Activities** **Key Performance Indicators**

Production Planning and Control Continuously monitor and operate distillery process on shift to shift basis to achieve production target

Coordination with Quality, Engineering teams for shift to shift operations.

Optimize asset utilization, Plant efficiency

Fulfilling of FSSAI requirements in Production \& Maintenance Achievement of production targets

Plant Efficiencies

Unit Consumption of steam, Water and Chemicals

Maintenance \& Quality Management Continues improvement of quality and efficiencies in Operations.

Ensure preventive maintenance and Implement Planned maintenance schedule

Ensure zero defect of production quality as per company quality standard

Ensure up keep of plant and machinery. Plant efficiency

ENA quality score

ENA Yield

Cost management Maximize \& maintain the ENA yield on shift basis

Continuously monitor the Process chemical costs, steam consumption and take steps to keep them at an optimum level.

Identify cost improvement initiatives and make plans and get budget to implement the same.

Improve Plant efficiency, Productivity and fuel efficiencies. ENA Yield

Fuel Factor

Unit Chemical cost

Plant Efficiencies

Process Improvement \& EHS Management Improvement initiatives in operations, safety, quality, environment, cost and energy in the respective production sites.

Implement company’s Health, Safety and Environment (HSE) policy and procedures.

Ensures that the team operates in a safe and efficient manner

Investigate hazards, risks and incidents and implement corrective action

SHE – Meeting safety standards and statutory norms all the time.

Ensure safety of the plant operators while dealing with hazardous processes.

Ensure complete documentation of as per IMS (ISO 22000, 14000, 45000\), Food Safety System (Total Reportable) Incidents

First Aid

LTA (Lost Time Accident)

Near Miss

Water consumption

IMS Implementation

People management and development Motivate the team by creating a stimulating, positive and energetic work atmosphere

Identify training and development needs for manufacturing team and its effective implementation

Build employee engagement and motivation by continuous program and training. Plant efficiencies

% Improvement in productivity

Compliance, sustainability and integrity Ensure 100% Compliance of govt dept. like Excise, TSPCB, Factory, Labor etc and take necessary action to mitigate any non\-compliance as identified. 100% compliances

SKILLS AND KNOWLEDGE

Educational Qualifications

B. Tech Chemical Engineering / Diploma in Alcohol Technology from a reputed Institute

Functional Skills

• Sound knowledge of grain fermentation and Distillation operation.
• Fairly good knowledge of ENA sensory
• Knowledge of all statutory requirements relevant to plant management, Excise laws, Factories, PCB, Labour laws
• Fairly good understanding of support functions like Engineering, purchasing, negotiation, facing audits, accounts and marketing requirements.
• Very Good communication skill
• Man management like make people to be responsible and accountable and able to work as team

Relevant and total years of Experience

Over 5\-10 years of post qualification experience in operating/managing Alcohol Production, Maintenance and SHE aspects, FSSAI, and IMS (ISO 22000, 14000, 45000\), Manufacturing Excellence, WCM Concepts.