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The **Senior Production Analyst** is responsible for driving data\-driven production control, performance analysis, and continuous improvement across HVAC manufacturing operations (FWU, Chillers, Thermal Solutions). The role plays a critical part in ensuring **plan vs actual adherence, loss reduction, and operational efficiency** in a high\-demand production environment.
- *2\. Key Responsibilities** **A. Production Performance Management**
- Monitor **daily, weekly, and monthly production performance** against plan
- Ensure adherence to **production schedules and dispatch commitments**
- Analyze variances and highlight risks to output achievement
- *B. Loss Analysis \& OEE Improvement**
- Lead **loss\-time analysis (function\-wise: Purchase, HR, Maintenance, etc.)**
- Drive **OEE improvement initiatives** across production lines
- Conduct **RCA (Root Cause Analysis)** for downtime, quality issues, and productivity gaps
- Track and ensure closure of all **Tier\-1 / Tier\-2 action items**
- *C. Data Analytics \& Reporting**
- Develop and maintain **MIS dashboards and production reports**
- Track key KPIs:
+ OEE
+ Line efficiency
+ Throughput
+ Rejections / rework
- Provide **real\-time insights** for decision\-making
- Use tools like **Excel, Power BI, ERP (SAP)** for reporting and analytics
- *D. Cross\-Functional Coordination**
* Act as a **central coordination point** between
+ Production (FWU / Chillers)
+ Planning
+ Quality
+ Maintenance
+ Stores \& Procurement
* Ensure proactive follow\-up on
+ Material shortages
+ Quality concerns
+ Process delays
- *E. Capacity Planning \& Demand Alignment**
- Support **capacity planning and shift utilization**
- Analyze demand pipeline vs production capability
- Identify constraints and recommend corrective actions
- Drive planning readiness for **new orders / ramp\-ups**
- *F. Continuous Improvement \& Digitization**
- Lead **Lean / Kaizen / Six Sigma initiatives**
- Identify opportunities for **process optimization and cost reduction**
- Drive **digitization of production tracking systems**
- Improve data accuracy and reporting cadence
- *G. Governance \& Reviews**
* Prepare and present insights in
+ Tier\-2 meetings
+ Monthly production reviews
+ Management review forums
- Ensure **accountability tracking for all action plans**
- Daily production performance dashboard
- Function\-wise loss analysis report
- RCA reports with closure tracking
- Capacity vs demand analysis
- OEE improvement roadmap
- Tier\-2 action tracker
- Bachelor’s degree in **Mechanical / Production / Industrial Engineering**
- 4–8 years of experience in **HVAC / manufacturing industry (preferably Vertiv\-like environment)**
- Prior experience in **production analytics, shopfloor operations**
- Strong analytical and data interpretation skills
- Advanced proficiency in **MS Excel, Power BI**
- Knowledge of:
+ OEE
+ Lean manufacturing
+ Root cause analysis tools
- Strong stakeholder management and communication skills
- Ability to work under pressure in a dynamic production setup
- *6\. KPIs / Success Metrics**
- Production plan adherence (%)
- Reduction in total loss hours
- Improvement in OEE and line efficiency
- Timely closure of Tier\-2 actions
- Accuracy and timeliness of reporting
- Reduction in escalations
- Experience in **FWU, Chiller, or Thermal Management systems**
- Exposure to **Oracle or similar ERP**
- Knowledge of **Industry 4\.0 / digital manufacturing tools**