- *Assembly Manager For HCU ( New Assembly ...**
- ----------------------------------------------
LNT/AMFH\-NAS/1755597
- LTPO\-L\&T Energy\-CarbonLite Solutions
- Hazira Mfg Complex
- Posted On 01 Jun 2026
- End Date 28 Nov 2026
- Required Experience 10 \- 16 years
#### **Knowledge \& Posting Location**
Operational Acceptance
#### **Minimum Qualification**
Graduate DiplomaGeneral Diploma
- *Job Description**
- ------------------
To lead and manage the complete assembly operations of HIP Turbine systems, ensuring precision assembly, adherence to stringent quality standards, on\-time delivery, and continuous improvement in safety, productivity, and cost efficiency.
- *Key Responsibilities**
- -----------------------
### **1\. HIP Turbine Assembly Management**
* Lead end\-to\-end assembly of HIP turbine modules including
+ Casings
+ Rotors and shafts
+ Blade assemblies
+ Internal components and sealing systems
- Ensure compliance with engineering drawings, specifications, and tolerances
- Manage stage\-wise assembly from sub\-assembly to final build
### **2\. Precision \& Critical Fitment Control**
* Ensure high\-precision operations including
+ Rotor alignment and balancing readiness
+ Bearing clearances and axial/radial positioning
+ Critical torqueing and fastening sequences
- Oversee dimensional checks, runouts, and concentricity measurements
- Coordinate with metrology/inspection teams for critical verification
### **3\. Production Planning \& Execution**
- Execute assembly schedules aligned with PPC and project timelines
- Monitor progress vs. plan and take corrective actions to avoid delays
- Identify and resolve bottlenecks in assembly sequence
- Optimize line balancing and takt time for HIP assembly
### **4\. Quality Assurance \& Testing**
- Ensure zero\-defect assembly by implementing stage inspections
- Coordinate for:
+ Hydraulic \& pressure testing
+ Leak checks
+ Functional verification of assembled turbine units
- Lead root cause analysis (RCA) and implement CAPA for failures
### **5\. Shopfloor Productivity \& Cost Control**
- Improve productivity (output per man\-hour)
- Reduce rework, rejection, and cycle time losses
- Drive cost reduction through process improvements and waste elimination
- Monitor and control Cost of Poor Quality (COPQ)
### **6\. Safety \& Compliance (HSE)**
- Ensure safe handling of heavy components, rotors, and high\-pressure systems
- Conduct:
+ Daily toolbox talks
+ Risk assessments and safety audits
- Ensure proper usage of lifting tools, fixtures, and PPE
- Promote zero\-LTI safety culture
### **7\. Continuous Improvement \& Lean Initiatives**
* Implement Lean tools
+ 5S
+ Kaizen
+ Poka\-Yoke
+ Standard Work
- Drive cycle time reduction and process stability
- Develop and standardize best assembly practices
### **8\. Cross\-Functional Coordination**
* Coordinate with
+ **Design Engineering** technical clarifications and deviations
+ **PPC** schedules and priorities
+ **Supply Chain** availability of critical components
+ **QA/QC** inspections and clearances
- Support customer inspections and audits
### **9\. Team Leadership \& Skill Development**
- Lead assembly supervisors, engineers, and technicians
- Develop skill matrix for HIP turbine assembly competencies
- Train workforce in precision assembly techniques and safety practices
- Drive accountability, discipline, and performance culture
### **10\. Equipment, Tooling \& Fixtures Management**
* Ensure availability and upkeep of
+ Specialized HIP assembly fixtures
+ Alignment tools and dial gauges
+ Torque tools and hydraulic equipment
- Work with maintenance for preventive maintenance and uptime improvement
### **11\. Documentation \& MIS Reporting**
* Maintain
+ Assembly records and check sheets
+ Inspection and test reports
+ Deviation and NCR records
- Track and present KPIs in daily/weekly reviews
- *Key Performance Indicators (KPIs)**
- ------------------------------------
- On\-Time Delivery (OTD) for HIP turbines
- Assembly Cycle Time
- Alignment / clearance deviation levels
- Rework and rejection rate
- Productivity (Man\-hour efficiency)
- Safety (Zero LTI)
- COPQ reduction