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To plan, manage, and control overall production activities in the Injection Molding department to achieve production targets, maintain product quality, optimize machine utilization, reduce losses, and ensure compliance with safety and company standards.
+ Plan and execute daily, weekly, and monthly production schedules as per customer requirements.
+ Monitor production output and ensure achievement of production targets.
+ Optimize machine loading and production capacity utilization.
+ Ensure smooth production flow with minimum downtime and rejection.
+ Manage complete operation of injection molding machines and supporting equipment.
+ Ensure proper machine setting, process parameter control, and cycle time optimization.
+ Monitor mold performance and coordinate with the maintenance and tool room teams.
+ Ensure timely mold change activities and production startup.
+ Lead and supervise production supervisors, engineers, operators, and contract manpower.
+ Prepare shift manpower deployment plans.
+ Conduct regular training and skill development programs.
+ Monitor employee discipline, attendance, and productivity.
+ Ensure production as per approved quality standards and specifications.
+ Reduce rejection, rework, and customer complaints.
+ Coordinate with the Quality department for process improvements.
+ Implement corrective and preventive actions (CAPA).
+ Drive productivity improvement initiatives.
+ Implement Lean Manufacturing, 5S, Kaizen, OEE, and loss reduction activities.
+ Monitor production KPIs and initiate improvement actions.
+ Control material wastage and optimize consumption.
+ Coordinate preventive and breakdown maintenance activities.
+ Ensure machine availability and reduce breakdown losses.
+ Support maintenance team for equipment improvement.
+ Ensure compliance with safety procedures and PPE requirements.
+ Maintain housekeeping standards in production areas.
+ Ensure statutory and company policy compliance.
+ Prepare and review production reports, efficiency reports, rejection analysis, and shift reports.
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