QA Documentation & Internal Audit Engineer

To establish, maintain, and control all quality documentation, PPAP packages, and process logs required for aluminium gravity die casting (GDC) parts. This role ensures 100% audit readiness for strict Tier\-1 automotive customers (Rane, TVS SCL) and maintains our QMS compliance.

• *Key Responsibilities**

• *1\. Customer Documentation \& PPAP Management**

• Compile, update, and submit complete **PPAP (Production Part Approval Process)** packages for new casting parts.
• Maintain and revise core automotive quality documents: **FMEA** (Failure Mode and Effects Analysis), **Control Plans**, and **Process Flow Diagrams (PFD)** specifically tailored to gravity die casting.
• Manage **Customer Specific Requirements (CSR)** for Rane Madras and TVS SCL, ensuring all inspection reports match their exact templates.

• *2\. Document Control \& Shop\-Floor Logs**

• Control the issuance, review, and obsolescence of all Standard Operating Procedures (SOPs) for the melting, pouring, fettling, and machining areas.
• Ensure operators correctly fill out daily production logs, heat traceability charts, ladle temperature logs, and spectro\-analysis records.
• Maintain the master calibration register for all testing equipment (pyrometers, vernier calipers, gauges, spectroscope).

• *3\. Internal Audits \& CAPA (Corrective Actions)**

• Schedule and conduct regular internal process audits and product audits on the shop floor.
• Own the **CAPA (Corrective and Preventive Action)** tracker. When a Tier\-1 customer reports a rejection or defect, document the 8D report, Root Cause Analysis (Fishbone/5\-Why), and log the permanent countermeasure.
• Act as the primary coordinator and host during external customer quality audits.

Pay: ₹25,000\.00 \- ₹35,000\.00 per month

Ability to commute/relocate

• Ambattur, Chennai, Tamil Nadu: Reliably commute or planning to relocate before starting work (Preferred)

Education

• Diploma (Preferred)

Experience

• Aluminium Gravity Die Casting: 1 year (Preferred)

Work Location: In person